Machine Vision: The Cornerstone of Modern Manufacturing
As automation accelerates and production quality requirements rise, machine vision is no longer just a helpful add-on – it’s a strategic necessity. Today, machine vision systems are used to detect even the smallest defects such as cracks, dents, corrosion, discoloration, misalignment, and sealing errors.
In robotics, cameras act as the eyes of the robot, enabling dynamic pick-and-place, positioning, and quality control with high accuracy and repeatability. The result is improved consistency, efficiency, and traceability across the entire production line.
Who is HIKROBOT?
HIKROBOT is a global provider of advanced machine vision components, including industrial cameras, smart cameras, optics, and software. As a part of the larger Hikvision group, they leverage a vast R&D network to offer cost-effective, scalable, and reliable vision technology tailored for industrial use.
Their CS Series of Area Scan Cameras is especially suited for a wide range of applications – from quality inspection to robotics and logistics. With compact dimensions, robust build quality, and broad software compatibility, these cameras provide powerful imaging in a flexible package.
For a 5-minute overview of the HIKROBOT range of Machine Vision, I suggest watching the video below. Enjoy!
What is an ISP – and Why Does It Matter?
An Image Signal Processor (ISP) is the engine inside the camera that handles real-time image enhancement before data reaches your application. It processes raw sensor data and prepares it for analysis by either humans or software, drastically improving image clarity, consistency, and system performance.
HIKROBOT’s ISP features an impressive list of automatic algorithms that run onboard, giving you sharper images and more reliable detection – even in difficult conditions.
1. 2D Noise Reduction
Reduces unwanted visual noise while preserving image edges and fine details. This is critical in low-light environments where false positives can be introduced due to sensor grain.
2. Color Correction Matrix (CCM)
Accurately calibrates color output from the sensor to real-world standards, enabling precise color differentiation – ideal for quality inspection where color consistency is a pass/fail parameter.
3. Timing Synchronization
Allows multiple cameras to operate in a time-synced manner, ensuring that images are captured simultaneously. This is vital for 3D stereo vision, robot coordination, or multi-angle inspection setups.
4. Pixel Binning
Combines adjacent pixels to increase sensitivity to light, enabling better imaging in low-light or high-speed scenarios while reducing file size and increasing frame rate.
5. Purple Edge Correction
Fixes chromatic aberration typically seen as purple fringing around high-contrast edges. This enhances edge clarity and improves downstream defect detection accuracy.
How to Get You Started with Machine Vision
For many manufacturers, machine vision might seem complex or out of reach. But it doesn’t have to be. At ZTEC, we support you from initial need assessment to hardware selection, software setup, and on-site integration.
HIKROBOT cameras come with free configuration software, SDKs, and support for both Windows and Linux. With compliance to standard protocols like GenICam, you can get started quickly and integrate easily into existing environments.
Our Strong Recommendation: HIKROBOT Area Scan Cameras
If you're looking for an industrial camera that provides high image quality, powerful onboard processing, and excellent cost-efficiency, HIKROBOT’s CS Series Area Scan Cameras are a top-tier choice.
With their advanced ISP features, wide software support, and proven industrial reliability, these cameras are suited for everything from food and pharma to automotive and high-speed robotics.
Contact us today at +45 71 61 50 00 or info@ztec.dk to discuss a tailored solution for your production needs.